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國華定州電廠劉偉 手到病除的“鍋爐大夫”

時間:2019-05-13 09:43:41  來源:  作者:
    國華定州電廠維護部鍋爐輔機工程師劉偉,從業26年來,一直從事鍋爐輔機檢修工作,幾乎參加了電廠鍋爐專業所有機組大、小維修及搶修,具有較高的專業水平和豐富的實際工作經驗,設備出現的任何“疑難雜癥”他都能手到病除,被大家稱為“鍋爐大夫”。
    鍋爐專業的行家里手

    “只要是鍋爐輔機的事兒就是我的事兒。”今年46歲的劉偉告訴記者,他主要負責鍋爐設備的運行、檢修、技術管理工作,當設備出現異常情況時,還要參與鍋爐機組臨時搶修、設備故障檢修,確保設備安全運行。“特別是鍋爐輔機故障發生率比較高,一旦發生故障鍋爐停運,會造成經濟損失。”劉偉說。
    鍋爐輔機包含磨煤機、給煤機、風機、引風機、返料風機、爐排、除渣機械等設備,任何一個出現故障都會導致鍋爐的停運,因此鍋爐輔機設備的定期維護維修至關重要,這對從事鍋爐專業輔機工作的工程師來說也是一種考驗。
    “消除設備、系統的跑、冒、滴、漏現象,改善提升現場文明生產水平,降低滲漏帶來的潛在風險等,這些都是我的日常工作。”劉偉說,“作為輔機工程師,要有定期維護維修的意識和主動性,建立科學、系統的檢修模式,確保機組安全穩定長周期經濟運行。”
    在一次制粉系統設備無滲漏治理工作中,工作人員發現公司的1、2號爐ZGM113磨煤機有漏灰現象,不僅使磨煤機效率降低、造成經濟損失,同時還對環境造成了污染。
    “1、2號爐ZGM113型磨煤機是公司最早一批國產化ZGM113型系列磨煤機,由于運行時間過久,造成磨煤機下殼體密封裝置動靜間隙逐漸變大,所以才會發生效率低和漏灰現象。”劉偉說,“如果不能快速處理故障,問題會越來越嚴重,公司的損失也會越來越大。”
    劉偉迎難而上,帶領技術團隊開始對磨煤機下殼體密封裝置實施改造,經過多次論證、試驗等環節后,對下殼體加裝了阻風環,使傳動盤與風環間隙縮小,提高了磨煤機的效率,同時大大減少了由于漏灰對環境的污染。
    技術攻關“過得硬”

    除了定期維護維修,設備的技術攻關和改革創新也是劉偉工作中的重要組成部分。2009年,電廠二期兩臺機組投產,運行中發現鍋爐設備存在缺陷,鍋爐內的保溫爐料達不到生產要求,設備升級改造勢在必行。
    “簡單來講就是當時的鍋爐保溫效果不好,一部分熱量都白白浪費掉了。”劉偉說。
    面對問題,劉偉開始著手技術攻關。他從技術工藝和耐燒材料上入手,進行了多次論證和試驗,歷時一個半月的時間完成改造任務。“那會兒基本就是吃住在單位,為了趕工期,每天都在加班。”劉偉說,“這次改造任務的施工過程在鍋爐內,是一個非常密閉的環境,存在一定的風險,所以各方面的事情都要考慮全面。”
    劉偉的努力沒有白費,改造后的鍋爐不僅達到生產標準,而且每年還能節約燃煤1500萬噸,減少用工25人,僅此一項就能為公司節約資金100多萬元。
    2014年,因為環保需要,電廠二期HP1003型磨煤機石子煤零排放系統面臨重大技改任務,劉偉又扛起了重任。
    他通過對石子煤負壓氣力輸送系統的改造,實現了石子煤收集、輸送、卸料、運輸的自動化,不僅穩定可靠,而且還節能環保。在節省人力的同時,大幅改善現場生產環境,并且還將回收的石子煤作為摻燒煤繼續使用,最終達到HP磨煤機石子煤零排放的目標。
    “每一次技改都是一次挑戰,不管遇到多少困難都要努力去做,并且還要做到最好。”劉偉說。
    “工匠精神”就是精益求精

    鍋爐檢修是一項苦差事,需要細心、細心、再細心地執著和堅持。劉偉平時言語不多,但只要一提起鍋爐專業方面的問題,他似乎就變成了另一個人,渾身充滿干勁兒。
    “一個人只要認認真真在一個崗位上刻苦鉆研,就能成為這個領域的佼佼者。”劉偉說,“‘工匠精神’就是精益求精,要干就要干出名堂。”
    一花獨放不是春,百花齊放春滿園。工作中,劉偉毫無保留地將自己所學傳授給他的學徒。“企業需要團隊,需要集體的力量,我覺得我有責任傾盡自己的所有去教他們。”經過他的“傳幫帶”,如今,多名學徒已經走向不同的生產管理崗位,他撰寫的《HP磨煤機一次風室刮板裝置的研究與應用》《HP磨煤機主軸密封研究與應用》兩篇論文還被2018年中國電機工程學會年會收錄,為更多的人提供了學習借鑒樣本。
    “愛一份職業,就要愛出感情。如果只是將這份職業當成養家糊口的工具,那么即使你投入再多的精力,也干不好。”劉偉說,“我愿意始終做一顆永不生銹的螺絲釘,在企業需要的崗位上,向著更高的精度進發,去實現自己的‘大國工匠’夢想!”記者趙子超、張春紅
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